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S-K Innovations
In This Issue (Vol. 3, Issue 1):
Two New Regional Managers Join the Standard-Knapp Team
Versatility of the Traditional Vertical Case Packer
Training Initiative
Understanding Customers' Needs... A Customer-Driven Company
Update on Labor Unrest and Operations
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Two New Regional Managers Join the Standard-Knapp Team
Michael Woehl Michael Woehl
We are pleased to announce that Michael Woehl has joined Standard-Knapp as North Central Regional Manager. Located in Minneapolis, Minnesota, Mike will cover a territory that includes the states of Michigan, Indiana, Wisconsin, Illinois, Minnesota, Iowa, Missouri, North Dakota, South Dakota, Nebraska, Kansas, Montana, Wyoming, and Idaho. He joins Standard-Knapp with 20 years of experience in the packaging and material handling industries.

Mike began his career in electrical circuits and mechanical engineering and has a full understanding of the intricacies and demanding nature of high-speed production processes. His solid technical background gives him the ability to understand the detailed aspects of production, including equipment, materials, line labor, and plant methods. His career includes positions as Applications Engineer, Project Manager, Product Manager, and National Account Manager.

Mike is adept at systems, line layout designs, project schedules, and applying the right equipment for the job. He considers himself a problem solver and customer care representative who always puts the customer first.

 
Tom Stasiak Tom Stasiak
We also take pleasure in announcing that Tom Stasiak has joined Standard-Knapp as Southern Regional Manager, based in Houston, Texas. In his new capacity, Tom will be responsible for the following states: Texas, Oklahoma, Arkansas, Louisiana, Mississippi, Alabama, South Carolina, Georgia, Florida, Nevada, Utah, Arizona, Colorado, and New Mexico. Tom brings over 25 years of experience in packaging machinery and bulk material handling systems.

While having held previous management positions in sales, marketing and operations, Tom began his career in engineering and brings a very strong technical background to Standard-Knapp. He has functioned as both an end-user and as a supplier of packaging machinery and packaging systems. This combination gives Tom a unique, value-added approach for Standard-Knapp's current and prospective customers.

His experience also includes both domestic and international projects, giving Tom a true global viewpoint in technology. Tom is a seasoned professional who will add tremendous service and support for Standard-Knapp's customers, end-users, and partners in the packaging Industry.

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Versatility of the Traditional Vertical Case Packer
Kristofer Kolstad

By Kristofer Kolstad
Vice President of Marketing

For putting the containers into the case, there is simply not a more versatile machine then a vertical case packer. Vertical case packers deliver bottles or jars to a preconstructed corrugated case or molded plastic case, often with internal partitions for product protection. Vertical case packers are precise in delivering the containers into extremely tight cells or basket carriers. They are a necessity for returnable lines where the empty bottles are delivered to the manufacturing plant in cases (as opposed to bulk pallets). In the instance of reshipper cases, the case may be slightly deformed or out-of-square, and a precise top-loading case packer is essential.

The precision comes from three key factors:
1) the accuracy of the geometry of the change part head (grid and fingers);
2) the rigidity and consistency of the lanes into the packing area;
3) the registration of the bottles to the case at the merge point (where bottles meet the case).

Standard-Knapp has been designing vertical case packers for over half a century and has developed the capability for virtually any imaginable application. Collectively, we have over 300 years of case packer experience. At Standard-Knapp, we strive for simple solutions for our customers. Our goal is to "make packaging easy." From the details in our machine manuals, to the application of servo drives and advanced motion control, our focus is on delivering high performance and high efficiencies, while maintaining an ergonomic, user-friendly interface. Standard-Knapp establishes specific, quantitative design parameters at the beginning of every project. Throughout the design process, we measure our progress against the initial design parameters. The end result is a machine that satisfies the end user's needs and desires.
Quick Change Grid
 
Quick Change Grid

939S VersatronChangeover has been a focus for all new machines, given the emphasis on manufacturing flexibility. Packaging proliferation continues, as brand managers continue to strive for a unique identity for their product. Packaging changes have also been driven by cost-savings initiatives; these changes put demands on machinery changeovers. The evolution of the vertical case packer at Standard-Knapp over the last decade has given our Versatron the most consistent, fastest changeover in the industry. Change parts are designed to be easily removed by one operator. Side adjustments are completed with single point cranks and set by scales and pointers for repeatability. A changeover sheet is provided with each application to record all settings (click here to view sheet).

Vertical case packers are also very economical to purchase, install, and maintain. There are few machines as cost-effective when evaluating capital costs over case output. The Versatron's operator costs are also very low. Standard-Knapp's Versatron is simple and intuitive, allowing first-time operators, with little training, to be effective. Maintenance costs are lower, too, when compared to other machines like a "wrap-around" type packer. Standard-Knapp firmly believes that having fewer moving parts leads to simplicity and, ultimately, lower operating costs.

Versatility, however, continues to be the defining characteristic that allows the vertical case packer to survive and prosper after so many decades. Not surprisingly, Standard-Knapp's Versatron has been the favorite among many contract packers, whose own survival is often based on the ability to be flexible and add new packaging applications quickly and efficiently. Cases ranging from RSC, Bliss, and tab-lock to low trays and plastic molded shells can easily be run on the same line. Containers made from glass, metal, HDPE, PET, and Sonoco tubes all run on vertical case packers. The line layouts can be inline, right angle or counter-flow, depending on a plant's needs.

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Training Initiative
Ryan Seely

By Ryan Seely
Manager Technical Documentation and Training

Training is arguably one of the most important factors in machine operation. So, last year, Standard-Knapp took a close look at its training program. Responding to customer needs, we moved to a much more course-oriented training style. By identifying objectives (ours and our customers'), establishing schedules, and creating detailed course outlines, we developed a curriculum that targets specific areas of concern.


Our new program has already seen great success. Last September, we conducted two full weeks of Basic Operator Training using three instructors on rotating shifts. As almost half of the students were native Spanish-speakers, we utilized an instructor who is fluent in Spanish. Students improved as much as 87% in their performance on written assessments given before and after the course. We have consistently seen training improve machine reliability, reduce down-time, and increase line efficiency. In fact, training is often the least expensive means of improving productivity.

We put this new curriculum to the test in April, 2003 when we applied for PMMI Certified Trainer credentials. We passed with flying colors, and, as a result, all courses are developed by a PMMI Certified Trainer. Standard-Knapp recognizes the value of a certified trainer and is dedicated to maintaining this certification.

PMMI Certified TrainerAs always, if we do not have a course that you feel addresses your needs, we are happy to work with you to develop one. If you would like more information on course cost and availability, as well as volume incentives, please do not hesitate to contact me via email at rseely@standard-knapp.com.

Purchase a course by March 31st and save 10%!

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Understanding Customers' Needs… A Customer-Driven Company
Ryan Seely

By Mario Mazzotta
Manager of CRM

At Standard-Knapp, we know that being successful in today's highly competitive market entails more than producing quality machinery at a competitive price. It requires becoming customer-focused, listening to and understanding our customers' needs, and reacting quickly and effectively.

In the modern fast-paced business world, it is becoming increasingly difficult to build and maintain strong, long-lasting relationships with our customers. The introduction of Customer Relationship Management (CRM) has provided us with a communication tool that helps our company instantaneously share information about each customer's history, recent activities, and any future projects that may require our attention. However, CRM is more than just a technological tool. It is a business philosophy, a cultural change in the way that every employee now fulfills his or her role in the company. "CRM is presenting one company to the customer and one customer to the company."

This new "customer-centric" approach transforms the old system of individual departments into one seamless customer service team. Each team member has the ability to view up-to-date customer histories and act accordingly to satisfy our customers' needs. Information is collected and stored in one central database, creating the foundation for invaluable, knowledge-based customer relationships.

Customer NeedsWith this new system in place, our customer service team has all the important information at their fingertips. As calls come in, information is logged into our database, and follow-up reminders are sent to the appropriate team member. These range from a simple follow-up call, to scheduling field service, to setting up a complete training program. Our team is now proactive, staying ahead of customer situations rather than becoming reactive or falling behind.

We have also greatly increased our communication with our customers. As soon as an order is placed, an order acknowledgement is sent thanking the customer for his or her purchase. Once the order has shipped, a second notification reports that the order is on its way. We close the sale cycle by sending the appropriate contact a customer survey for rating his or her experience. This feedback is an extremely valuable tool in fine-tuning our customer service and strengthening our customer relations.

For over a century, Standard-Knapp has been on the cutting edge of innovation and technical design. However, we have never forgotten that our customers are our #1 priority. We know that the customer is undeniably our future. Here's to the next 100 years!

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Update on Labor Unrest and Operations
Kristofer Kolstad

By Kristofer Kolstad
Vice President of Marketing

In August of 2003, I issued an email to all of Standard-Knapp's customers with information regarding our labor unrest at Standard-Knapp. Specifically, on August 15, our machinists and assemblers rejected Standard-Knapp's contract offer, which was designed to control manufacturing costs, and went on strike. For those who may not have received the August email, it can be viewed here. Our situation since that email has not changed dramatically. We have been delivering machinery and parts on time, providing high levels of customer service, and have grown bullish on the outlook for 2004 with an increased backlog and improved sales prospects.

The majority of our operations continue to be subcontracted, primarily to partners located within the Northeast, and many based in Connecticut. We have developed a very reliable stable of fabricators and assembly houses that continue to perform above expectations. Many of these have been partners with Standard-Knapp for more than a decade. Our operational goals have been met or exceeded in terms of delivery, quality, responsiveness, and cost.

Although we continue to negotiate in good faith with our labor group, so far we have not reached an acceptable contract. Standard-Knapp will continue our efforts towards bringing our workers back to work. Given the mutual respect between union and non-union workers, I am proud to report that there have been no significant incidents on the picket line. Vendors, customers, temporary workers, delivery personnel, and employees have unencumbered and safe access to our facilities. The protesting has been conducted civilly and in no way resembles Labor Strikes as depicted in Hollywood movies.

As we move into the new year, Standard-Knapp is prepared to continue our growth and commitment towards being a top innovative leader in packaging machinery. We have plans to introduce a new continuous motion case packer with tremendous advantages over anything available today. Private showings will take place early in the year and it will be showcased at the Pack Expo International in Chicago this November. Other new offerings include upgrade kits for existing machinery, many of which are detailed here. Machinery Training has also been a major initiative, and the related article in this newsletter highlights the program.

Standard-Knapp has always promoted a policy of openness, and I encourage you to contact me for specific questions or comments (regarding the strike or any other matter) at kkolstad@standard-knapp.com. You may also request to be put on our email list for future updates.

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